Safety solutions for metal and mineral plants.
Powerful equipment, heavy loads, molten metal and toxic gases make metal plants some of the most hazardous industrial sites. Hazards have to be identified and communicated before work begins.
Many plants in one, each with its own hazards.
A metal plant combines many sub-industries, from raw material handling to the rolling mill. We understand the hazards in each area.
Raw material handling
Dust and heavy equipment movement.
Coke oven & by-products
Heat, dust, smoke, chemicals, fire and explosion.
Sinter plant
Moving equipment, dust and smoke.
Blast furnace
Heat, liquid metal and slag, gas poisoning, locomotives and work at height.
Melting shop
Liquid metal, suspended loads, noise, fire and explosion.
Rolling mills
Heat, noise, moving equipment, cobbles and slippery floors.
Captive power plant
Heat, work at height, vibration, and gas and steam lines.
Material handling
Excess and suspended loads, and improper signalling.
Plant roads
Heavy, mixed traffic, with most accidents around shift change.
Hazards common to almost every area:
The right controls for metal & mineral.
We start with your site, then bring together the visual, digital and engineering solutions it needs.
LOTO Implementation
Policy, equipment-specific procedures, training and devices for hazardous energy isolation.
Machine Guarding & Interlocking
Guards and interlocks engineered to the risk, installed and tested before handover.
Visual Workplace & Signage
Pipe, tank and asset marking, safety signs and floor marking, designed and installed.
Permit to Work
Digital permits linked to training, SOPs and hazards, approved before work begins.
One partner, from survey to installation.
For steel, metal and mineral plants, we take single-point responsibility: we identify what your site needs, then design, fabricate, install and maintain it.
Visual workplace
Signs, labels and markings made for heat, dust, abrasion and outdoor exposure.
- Pipe marking and flow direction
- Equipment and asset marking
- Tank, vessel and valve identification
- Hazard, PPE, mandatory and prohibition signs
- Confined space and restricted area signage
- Electrical hazard signage and cable marking
- Right-to-Know (RTK) chemical labels
- Fire safety signage and fire equipment identification
- Emergency evacuation plans and exit signage
- Floor marking for aisles, walkways and workstations
- Pedestrian and vehicle segregation marking
- Road safety and traffic signage
- Plant navigation maps
- Navigation and information pylons
- Rack and inventory location labels
- Visual SOPs and work instructions
- Information and performance boards
- Workplace organisation
- Displays for company vision and values
Machine & process safety
- Machine risk assessment
- Machine guarding and interlocking
- Fortress safety interlocks
- LOTO program implementation
- Equipment-specific LOTO procedures
- LOTO devices, stations and training
- Process hazard analysis (HAZOP, PHA)
- Layer of protection analysis (LOPA)
- Safety system verification
- Management of change
- Incident investigation and root cause analysis
FactoryOS digital
- Asset management with QR codes, for fire extinguishers, hydrants, machines or any equipment
- Inspections, audits and checklists
- Digital SOPs and work instructions
- Maintenance tasks with proof of every step
- Permit to work
- Safety training, courses and assessments
- Information and learning kiosks
- Incident and near-miss reporting
- Visitor and contractor management
- Emergency response team board
- Fire safety management
- Digital signage and emergency alerts
- Ready-to-use safety guidelines, SOPs and checklists
- Custom dashboards and interactive factory maps
Safety professionals who build for your site.
Safety expertise
We understand industry needs and work closely with you on your challenges, environment and people.
Designed for your site
A site study finds the gaps in visual information, and the solution is built to fit your plant.
One point of responsibility
From requirement to design, fabrication and installation, one team owns the result.
Safety solutions for every industrial floor.
Chemical & Refinery
Complex processes. Critical hazards. Little room for ambiguity.
Pharmaceutical
Highly controlled environments where consistency matters.
Food Processing
Hygiene, refrigeration and production safety, working together.
Manufacturing & Warehouses
Fast-moving operations where clarity keeps people and processes moving.
Power & Transmission
High-energy systems demand precision at every level.
Let’s look at your plant together.
Start with a walkthrough. We’ll show you where the gaps are, and what to fix first.